India’s First-of-its-Kind LC-Max® Digital Suite Developed by Lummus Digital Goes Live at HPCL’s Visakh Refinery
Mumbai, India – [January 05, 2026]
Hindustan Petroleum Corporation Limited (HPCL) has successfully deployed India’s first-of-its-kind LC-Max® Digital Suite at its Visakh Refinery, marking a milestone in the digital transformation of India’s downstream refining sector. The deployment strengthens operational reliability, energy efficiency, and profitability across HPCL’s Residue Upgradation Facility (RUF)—a complex unit that upgrades low-value residue into high-value distillates.
Developed and delivered by Lummus Digital and powered by mcube™, the digital suite integrates real-time monitoring, predictive analytics, and AI-driven optimization. Embedded from the startup phase, it was fully operational at feed cut-in, providing production-ready intelligence from day one.
Key Highlights
- Capacity utilization monitoring for optimized throughput
- Feed Operability Index (FOI) to handle feed variability
- Crude blending optimization and product quality forecasting
- Economic performance dashboards tracking revenue, cost, and profitability
- Energy and carbon monitoring for ESG compliance
- EB reactor health monitoring to reduce coke formation risks
- Catalyst performance and inventory management
- Integrated hydrogen management to lower energy intensity
Strategic Benefits
- Enhanced operational reliability and reduced downtime
- Optimized catalyst and hydrogen usage
- Improved product quality and profitability
- Lower carbon footprint and energy intensity
Shri Vikas Kaushal, Chairman and Managing Director, HPCL, called the deployment transformative, noting, “As the country’s first LC-MAX® unit, this deployment positions HPCL at the forefront of technological and operational innovation. By integrating advanced intelligence, we are setting a new benchmark”
Debdas Sen, Joint Executive Director, Lummus Digital and CEO of TCG Digital, added, “With hybrid modelling and an integrated digital backbone built on mcube™, the LC-MAX® Digital Suite will be a valuable operational asset for HPCL—delivering sustained operational value.”
Ujjal Mukherjee, Joint Executive Director, Lummus Digital and CTO of Lummus Technology, remarked, “By combining decades of proven process technology from Lummus with AI-assisted optimization, this deployment represents exactly the kind of integrated innovation the downstream refining industry needs to drive margins.”
Arun Arora, CTO, Chevron Lummus Global, adds, “CLG is proud to be part of the successful deployment of advanced Digital Suite for the world’s first LC-MAX® unit at HPCL, designed for bottom-of-the-barrel upgrading of vacuum residue. This cutting-edge solution seamlessly integrates CLG’s proprietary process technology know-how and optimization tools, delivering real-time insights to maximize throughput, enhance reliability, and drive superior operational efficiency”
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